Below you will find supporting documents for the ACO Environment Product Line. Click the items below to learn about:
- Establishing flow rate, solids and sludge or oil storage capacity, inlet and outlet pipe depth, and load capacity in order to determine the correct product selection;
- Learn the correlation between flow rate and retention time;
- How to calculate the flow rate, sludge and oil storage capacity;
- Selecting an access cover based on location (pedestrian rated covers and covers rated for vehicular loads);
- Range of depth for inlet and outlet pipes;
- Oil, high liquid level, and sludge level alarms;
- Operation and maintenance instructions.
- What is the expected water flow through separator?
- Solids and sludge storage capacity needed?
- Oil storage capacity needed?
- What vehicles (loads) will go over the separator?
- What is the inlet/outlet pipe depth?
- Are alarms required?
How to calculate flow
NS = ( Qr + fx x Qs ) x fd
NS = Separator nominal size – Gallons per minute (GPM) or L Liters per second (L/sec)
Qr = Designed stormwater flow -rainfall (GPM or L/sec)
Qs = Designed wastewater flow – other liquids (GPM or L/sec)
fd = 0.9; Nominal density factor for light liquid (oil)
fx = 2; Generally used for all types of waste water from industrial processes, vehicle washing, cleaning of oil covered parts or other sources, eg. gas station
fx = 1; Only for containment of accidental oil spills
Capacity for sludge storage must be provided for all separators – either as an integral part of the separator or as a separate upstream unit.
The minimum size of the sludge storage capacity is calculated as follows:
C = NS x 1.6
C = sludge storage capacity (gallons)
NS = separator nominal size (GPM)
C = NS x 100
C = sludge storage capacity (Liters)
NS = separator nominal size (L/sec)
Oil storage capacity is defined as ‘the volume of separated oil that can be stored without any oil entering the inlet or outlet of the separator’.
The minimum oil storage volume (V) is calculated as follows:
V = NS x 0.16
V = oil storage capacity (gallons)
NS = separator nominal size (GPM)
V = NS x 10
V= oil storage capacity (liters)
NS = separator nominal size (l/sec)
Separator is located where there is no vehicular access. Maximum allowable load, including dynamic factor, is – 3,000 lbs or 44 psi
Separator is located where heavy vehicular traffic is possible*.
Load distribution plate under cover is required! Maximum allowable load, including dynamic factor, is – 89,000 lbs or 1,182 psi
*Never place separator in high volume traffic areas
When selecting a product pipe invert depth (T) is critical.
Most separators will work within a certain range of depths.
If designed pipe invert depths are outside of the ranges, expensive additional work may be required or product may be unsuitable for use
Alarm systems are used to alert operators of oil water separator reaching designed capacities.
There are 3 alarm options
Oil level – indicates that the oil capacity of the separator is close to maximum. RESULT: The separator will fail by either allowing oil to travel through the outlet pipe or the safety float will stop off outlet and back up the system.
High Liquid Level – indicates the liquid water is above normal operating level. RESULT: This leads to flooding and can back flow into the building.
High Sludge Level – indicates the level of sludge/solids in the bottom of the separator is close to maximum capacity. RESULT: This stops the flow through the separator.
With any oil water separator. maintenance is critical to ensure the designed operation of the product for the maximum period of time.
- Facility operator must be familiar with how the separator works
- Maintenance schedule must be in place
- Alarm systems can be used to alert for failure due to excessive oil or sludge
- Clean the coalescence unit
- Timing depends on usage, minimum every 6 months
- Periodically empty separator and clean inside
- Timing depends on usage, minimum every 12 months*
- Keep maintenance log for records
*Most municipalities have by-laws regulating frequency of oil/water separator maintenance. These must be known and followed by the facility operator.